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internal threading tools, cnc turning tool holders, tungsten carbide tool holder,carbide tool holder for steel
Normal problems and solutions for threading tools machining:
| Problem | Cause | Solution |
Over wear on clearance face | Cutting speed too high. | Reduce cutting speed |
| Low cutting depth, abrasion. | Reduce frequency of feed and friction of cutting edge. | |
| Inserts are over the center line | Adopt correct center height. | |
Asymmetric wear on right and left cutting edge | The inclined angle of insert is different from the helical angle of thread | Change to proper shim to get correct inclined angle. |
| Flank in-feed is not correct. | Change the way of flank in-feed. | |
| Breakage | Cutting speed too low. | Increase cutting speed. |
| Cutting force too high. | Increase frequency of feed and reduce Max in-feed. | |
| Unstable clamping. | Check if workpiece vibrates. Reduce overhang of tool. Verify clamping of workpiece and tool | |
| Chip twisting. | Increase the pressure of cooling liquid to blow away chips | |
| Plastic deformation | High cutting speed, high temperature on cutting area | Reduce cutting speed. Increase feed frequency and reduce Max cutting depth |
| Insufficient cooling fluid. | Increase cooling fluid supply | |
Low thread surface quality | Cutting speed too low. The insert is over the center line. Chips are not under control. | Increase cutting speed. Adjust centre height. Change the operation way of tools to well control chips. |
| Incorrect profile | Incorrect center height. | Adjust centre height |
| Pitch on machine is not correct. | Adjust machine. | |
| Shallow profile | Cutting speed set wrong. | Alter cutting depth |
| Surface damage | Chips involved or contacted. | Change to flank in-feed to control chip flow direction |
| Built-up edge | Temperature of cutting edge is too low.Usually occur when machining stainlesssteel and low carbon steel. | Increase cutting speed as well as pressure andconcentration of cooling fluid. Choose inserts with good toughness |
| Crack on surface | Cutting force too high | Reduce the cutting depth of each feed. |
| Vibration | Incorrect clamping of workpiece or tool | Verify clamping of workpiece and tool. Minimize overhang of tool. |
| Incorrect cutting parameters | Increase cutting speed or reduce it substantially. | |
| Incorrect tool clamping | Adjust center height |
Shenzhen Lys Technology Co., Ltd
Company address: 20th floor, Saigeyuan building C, Huaqiang south
road, Futian district, Shenzhen China
Factory address: No. 57 Jinshan industrial park, Hetang district,
Zhuzhou City, Hunan province China
Tel: 0086-731-22397993 Fax: 0086-731-22623865
E-mail: peter@lystechnology.com linda@lystechnology.com
Website: www.lystechnology.com www.lyscarbide.com http://lystechnology.en.gasgoo.com
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